Upward Copper Tube Wire Rod Melting Continuous Casting Machine

The born and development Upward Continuous Oxygen-free Copper Casting Machine That break the traditional copper alloy producing way shorten the copper producing time.The traditional process is divided three steps of melting and casting, heating process and cooling process.Currently, heating process is being constantly replaced while the deep processing way with high-precision tensile machine and continuous extruder has been worldwide accepted as the main method of producing pure copper wire,brass wire and low alloys (Ag-Cu,Mg-Cu etc).

Copper rod continuous casting machine is specially used for making copper rod with different sizes.In the copper rod continuous casting machine production line, Copper cathode to be put on the furnace through the lifting system for baking→Ajust the feeding speed according to the casting speed. Feed the copper cathode into the melting furnace for melting (charcle to be used for avoiding the oxygen) → Flow into the transition part (charcle still need to be used for avoiding the oxygen) → Flow into the holding furnace → Flow into the crystallizer, and the copper rods come out → Flow into the casting device → Go through the output frame →Go through the separate shelf (to separate each rod) → Go through the tension tower ( to contrl the take up speed) → Go through the take up machine, and finish coiling.

Main Composed Parts of the Upward Copper Tube Wire Rod Melting Continuous Casting Machine

Three combined furnace
Continous casting machine
Rack of directive wheels
Speed controller
Two-stoke coiler
Cooling system
Temperature test system
Cathode charging system
Electric control system

Technical parameter of the copper rod making machine:

Technical requirements for Upward Copper Tube Wire Rod Melting Continuous Casting Machine

1. Purpose: Horizontal continuous casting production and processing of 2 Φ8 ± 0.3 mm and 8*40 rectangular copper alloy bars.
2. Production process: The copper alloy raw materials are melted at a high temperature and then cooled by a mold, and two Φ8 ± 0.5 mm copper wires and 8*40 square copper alloys are continuously drawn out.
3. Furnace body: The holding furnace is equipped with a set of power supply, and the effective value of the installed furnace is 50 kg (calculated by the copper material).
4. Melting furnace and holding furnace heating method: all solid-state IGBT transistor modular intermediate frequency induction heating, maximum temperature: 1500℃, temperature control accuracy: ±5℃.
5. Crucible requirements: silicon carbide isostatically pressed graphite material, reusable, continuous use at 1500°C for 300 hours and above.
6. Temperature measurement method: platinum rhodium thermocouple temperature measurement, temperature measurement location: the outer wall of the crucible.
7. Temperature control method: Intelligent temperature control, which can automatically control the temperature according to the set temperature, and realize the real-time display of the melt temperature.
8. Traction mode: servo motor, traction 1 piece, casting speed 0-0.75 m/min.

Our service:

1.Before sale: We introduce you our machine by email or telephone and answer every questions about our machines.

2.If you want to have face-to face talk and examine the machine in our factory,we will schedule it and take care of your boarding in China,sush picking you up at airport and booking hotels for you.

3.Our engineers can go to your factory for machine installation and commissioning.The gurantee period of machine is 12 months,so we gurantee machine quality and if any problem rises because of our machine quality,we are resposible for all fees for reparing.

Zhengzhou Iris Electromechanical Equipment Co., Ltd. is an excellent supplier established in the Central Plains region, adhering to the enterprise spirit of "professional foreign trade, professional heating" and contributing to the overseas export of China's industrial heating equipment. Our business scope includes: KGPS series thyristor intermediate frequency heating equipment (steel shell melting furnace, aluminum shell melting furnace, heating furnace), two SCR series, parallel power supply, IGBT MF, HF super audio heating equipment (melting furnace, forging furnace, Quenching furnace, welding machine, heating furnace), resistance furnace, CNC quenching machine tool, cooling system and auxiliary transformer and other equipment.

Zhengzhou Iris Electromechanical Equipment Company was established in 1989 and is located in Zhengzhou City, Henan Province, China. It has two standardized modern workshops and an experimental building with a construction area of ​​8,000 square meters. There are a large number of professional technical research engineers, including 12 technical engineers and 5 senior engineers.

Certificate

Work site example

The products of Zhengzhou IRIS Electromechanical Equipment Company have been exported all over the world, such as Australia, Russia, Italy, Vietnam, Singapore, Indonesia, the United States, South Korea, Chile, Romania, Saudi Arabia, Nigeria, Kenya, and more than 10 countries and area.